When removing the old panels be sure to remove all staples and hang on to the clips.
Make door panel vinyl glue.
Use heavy duty heat resistant spray adhesive.
The best adhesive to use on a car door panel is non sag door skin adhesive from sem according to popular mechanics.
The dark blue vinyl i used has a white cloth backing which is easy to mark on.
3 loosely trace around the panel leaving a 2 3 inch gap around the entire panel.
On this panel the cover is molded to the fiberboard with a heat press and glued to the backside around the edges.
4 cut out your vinyl.
Car door panels can be expensive depending on the vehicle make and model.
Also apply adhesive to the foam on.
This allows for room to stretch the vinyl and adhere it to the back of the panel.
Do it yourselfers can build their own panels with a few power tools and glue.
Use the edge you overlapped to overlap the rolls pleats with and overlap the two by about 1 4 to 1 2 now you can flip it over again and fold over these edges like you did with the bottom half glue them with the contact cement.
If you pry up on the fiber panel it will surely break.
Spray an even coat of glue on both pieces.
Building new panels also gives you the option of using higher quality materials.
Purchase a decent applicator gun to complete the job.
Minor fixes may get by on cheap glue but real repairs require reliable strength.
For door panels vinyl tops and.
After waiting 5 minutes for the glue to tack lay the panel foam side down.
2 lay your door panel foam side down on the back of the vinyl.
The important thing is to be certain the screw driver is directly under the clip shoulder.
Cover the table with a new layer of newspaper and place the rough cut vinyl and the panel on it.
After all this has set up you can glue the smooth vinyl with the padding you added to the top of the door panel.