Making Plywood Slab Cabinet Doors

While slab style cabinet doors can be built from plywood or melamine with the edges banded it is relatively simple to build slab doors from solid wood.

Making plywood slab cabinet doors.

Edge banding is of a matching wood species. They can be finished with paint stain followed by polyurethane or any other finish you deem appropriate. Plywood thicknesses vary though so make certain your material thickness measures a true 3 4 or adjust your part dimensions to achieve the final cabinet width. Extra tall so you can trim their ends after gluing.

Then cut the door out of a sheet of plywood or your chosen material with a circular or table saw. Columbia s appalachian traditions line answers the need for the edge glued lumber or plank matched look perfectly. Solid hardwood too if properly sealed with stain or paint should not warp. Start by ripping two side pieces to the.

Sources for slab doors. It s a good idea to make your doors 1 8 in. This series offers a consistently inconsistent look to your design. For cabinet doors a plywood face can give you a finished look regardless of the type of plywood you ve chosen to use for the box construction.

Make a no fuss case using your tablesaw. Plywood core doors are dimensionally stable and even raw mdf will resist warping as long as the laminate or thermofoil covering remains intact. For flatness and stability mdf core material is a better choice. A banded edge door may have a rough seam that may show through the paint stain when the door is finished.

Question i ve made some slab doors out of fir plywood for a small kitchen and i m concerned about the doors warping as some have started. To make a simple slab door start by measuring the dimensions for your door. Here s a classic way to put together a strong good looking door without making any unsightly holes. Nearly every major cabinet manufacturer will offer cabinet lines that feature slab doors.

For a base cabinet less than 4 wide you can cut all the parts except the back and toekick from one 3 4 4 8 sheet of plywood or mdf. Slab plywood doors slab plywood doors are real wood veneer over plywood with a banded edge. Probably the most inexpensive and versatile style of a cabinet door is the slab.